CIP (Clean-in-Place) systems are designed for automatic/semi-automatic, efficient, and effective cleaning of the interior surfaces of pipes, vessels, process equipment, and associated fittings without disassembly. Here are the primary uses of CIP systems:
Hygiene and Sanitation: CIP systems are essential in industries where hygiene is critical, such as beer,food and beverage production, pharmaceuticals, and biotechnology. They ensure that equipment is thoroughly cleaned to meet strict sanitary standards, preventing contamination and ensuring product safety.
Efficiency: CIP systems streamline the cleaning process, reducing downtime and labor costs. This automated cleaning process allows for faster turnaround times between production runs, improving overall productivity.
Consistency and Reliability: The automated nature of CIP ensures consistent cleaning every time, which is crucial for maintaining product quality and safety. Manual cleaning can be prone to human error, but CIP systems provide reliable and reproducible cleaning cycles.
Safety: CIP systems minimize the need for manual intervention, reducing the risk of exposure to cleaning chemicals and the potential for accidents. This enhances worker safety and helps comply with health and safety regulations.
Environmental and Cost Benefits: Modern CIP systems are designed to be resource-efficient, using less water, energy, and cleaning agents. This not only reduces operational costs but also minimizes the environmental impact of the cleaning process.
Overall, CIP systems are a critical component in industries requiring stringent hygiene standards, offering a blend of efficiency, safety, and reliability.
This 1000L Semi-automatic CIP cleaning system is used in brewery,food and beverages factory to clean the interior surfaces of pipes, vessels, process equipment, and associated fittings without disassembly. Its volume and working process can be customized by the actual requirement of each customer. Manual valve or automatic valves, dosing system, automatic temp control, tanks combination,cleaning lines,etc,can be as options. Please check the paremeter of this 1000L CIP system. Note: Tanks combination can be changed by the actual requirement and budget.
Detergent Tank
For acid/Alkali
1.Volume:1000L
2.Material:
outside: SUS304,
inside: SUS316
3.Conical top and conical bottom
4.Insulated 2 layers (outer: 2 mm, SUS304; inner: 3mm, SUS316) with PU (50mm) keep warm.
5.equipped with liquid level switches, temperature sensor, sample valve, Spray ball, etc;
Hot water tank
Volume:1000L
2.Material:
outside: SUS304,
inside: SUS304
3.Conical top and conical bottom
4.Insulated 2 layers (outer: 2 mm, SUS304; inner: 3mm, SUS304) with PU (50mm) keep warm.
5.equipped with liquid level switches, temperature sensor, sample valve, Spray ball,etc;
Recovery Tank
Volume:1000L
2. Material: SUS304,
3. Conical top and conical bottom
4.single wall, thickness: 3mm
5. equipped with liquid level switches. sample valve, Spray ball,etc
Clear Water Tank/sanitizer tank
Volume:1000L
2. Material: SUS304,
3. Conical top and conical bottom
4.single wall, thickness: 3mm
5. equipped with liquid level switche. sample valve, Spray ball,etc
It can be as clear water tank and sanitizer tank.
Pleat heat exchanger
1. Material: SUS316
2. Exchange area:15m2
3. Original: China
CIP supply pump
1. Centrifugal pump
2. Material: SUS 316
3. Flow:20000L/H, lift:36m
Pipes and Valves
1. Manual Butterfly Valves: SUS304
3. Piping: SUS304, sanitary welded
4. 2 Inline filters for supply and return:100microns,35000L flow,SUS304, easy for clean;
Steam heating or electric heating control system
Heating temperature of alkali tank and hot water tank is automated control.
1. PLC: SIEMENS,
2. Touch Screen: SIEMENS
3. Electrical: Schneider
4. Concentration meter:
5. Flow meters: IFM
6. Liquid Level Switches: IFM
Skid
Whole system is mounted on skid, skid is made of SS304
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