2-vessel brewhouses are the most purchased configuration consisting of a combination mash and lauter tun and a kettle and whirlpool vessel. From there you can explore a 3-vessel configuration by either separating the mash and lauter or kettle and whirlpool to a dedicated vessel.
No. | Name | Components | Specification |
1 | Grain Milling Unit | Rolling Miller | Stainless steel, Double roller, rollers distance adjustable |
Grain auger | Conveys grist from malt mill to grist case; Inside stainless screw, outside PPR protection tube; Associated motor with frequency conversion | ||
SS grist hopper | Stainless steel304 | ||
2 | Brewhouse unit | Mash/Lauter tun | Grain rake with VFD Laser cutting V-wire False Bottom Easy clean and detachable sparging spray ring Multihole wort collect ring, anti-rinser With side grain out door Tank light assemblies Mash hydration assembly Rotary CIP spray balls Level sight tube |
Kettle/Whirlpool Tun | Steam Jacket /direct gas fired heating/electric heating Steam vent with condensate ring for kettle stack Tank light assemblies Rotary CIP spray balls Tangential whirlpool entry Level sight tube | ||
Wort pump | Sanitary wort pumps with variable speed control | ||
Working platform |
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Hot liquor tank | Steam Jacket heating/direct gas fired heating/electric heating Sight gauge for water level With SS HLT pump with variable speed control | ||
Heat exchanger | SUS304/316 plate, with wort aeration system | ||
3 | Fermentation unit | Fermenter | Interior and exterior finish polished to a sanitary finish Interior finish pickled and passivated Exterior brushed, #4 finish Fully welded exterior shell 60 degree cone bottom, with an average of 25% head space Rotating racking port Glycol cooling jacket on cone and bottom Side or top manway CIP arm and CO2 blow off arm for maximum tank space utilization Germany import Kieselmann Mechanical relief valve Shockproof pressure gauge CIP arm and spray ball Dry hop port 4-6” Carbonation stone Inoxpa butterfly valves, sample valve, 2” pressure vacuum relief valve RTD Probe Tension braces on legs Sanitary tri-clamp connections |
4 | Bright beer tank | Bright beer tank | Inoxpa butterfly valves, Perlick sample valve Micromatic level gauge, PVRV Clamps and gaskets, pressure gauge, carb stone Stainless steel legs with stainless leveling footpads Interior shell: 304 stainless steel, thickness 3mm Exterior shell: 304 stainless steel, thickness 2mm Interior and exterior finish polished to a sanitary finish Interior finish pickled and passivated Exterior brushed, #4 finish Fully welded exterior shell Dished top and bottom, with an average of 15%-20% head space Carbonation port Side or top manway door, Dimple jacket cooling jackets Polyurethane insulation Level gauge connections CIP arm and spray ball Sanitary tri-clamp connections |
5 | Glycol Chilling Unit | Glycol Water Tank | Insulated conical top and sloped bottom Liquid level sight tube for water level Rotating CIP spray ball |
Cold Water Tank | Cooling jacket on tank with PU insulation Liquid level sight tube for water level Rotating CIP spray ball | ||
Glycol Chiller | Assembly unit, wind cooling, environmental refrigerant: R404a, compressors and electrical components meet UL/cUL/CE certified | ||
6 | Control unit | Brewing and fermentation process Controlling | Manual button control panel or PLC control with touch screen for special, control panel with RTD & solenoid valves |
7 | CIP | Caustic Tank | electric heating element inside |
Sterilization Tank | Stainless steel 304 | ||
Transfer&Control | Portable sanitary CIP/wort pump, SS cart & VFD controller |
Advantage:
1. Complete, new, and high quality configuration.
2. Auxiliary systems selection of leading and imported brand.
3. The auxiliary systems are long life, high-performance, high-quality, low-loss.
4. Certified stainless steel(304,316) material for all tanks.
5. Electrical accessories reach UL, cUL, CE, PED, export standards.
6. Supporting auxiliary system voltage and frequency match your standard exactly.
Standard product features:
Mash/Lauter tun:
· Mash lauter tun w/ 30% head space.
· Top glass manway with logo options.
· Hot/cold liquor blending pre grist hydrator.
· Motorized VFD reversible rakes & grain plow to aid with grain out.
· Side steam jacket with push button heating control.
· Internal LED lighting.
· Sparge ring and vorlauf assembly.
· Vorlauf sight glass.
· False bottom – wedge wire. (3mm)
· Multiple wort drain ports.
· Thermo-well and PT100 Thermocouple.
· Multiple CIP under flush ports.
· 20L SUS304 closed wort grant option.
· CIP spray balls – 360⁰ coverage.
· SUS304 Lifting Lugs.
· 4 SUS304 legs with levelling foot pads
Kettle/whirpool tun:
· Kettle/whirlpool combined vessel w/ 40% head space.
· Top glass manway with logo options.
· Bottom, side and top steam jackets with push button controls.
· Internal LED lighting.
· Tangential wort inlet.
· 1.5″ side wort drain, behind trub baffle.
· 2″ drain outlet.
· CIP spray balls – 360⁰ coverage.
· SUS304 Lifting Lugs.
· 4 SUS304 legs with levelling foot pads.
Pump:
· VFD sanitary centrifugal pump.
· Made of 100% non-reactive, sanitary-finished, food-grade SUS304.
· Specific sanitary centrifugal pump designs for brewhouses, HLT, CLT, keg washers, hop cannons and lenticular filtration units.
· Standard flow rate of 10hL p/hr – 200hL p/hr.
· Standard lift of 18M – 24M.
Brewhouse Components:
Platform
· SUS304 working platform, with stairs and safety railing.
2-Stage Heat Exchanger
· Cold water and glycol stages for expedited knock out.
· High efficiency knock down.
· Easy cleaning and disassembly.
· Back flush capabilities.
· Set of spare plate gaskets included.
0² Oxygenation Assembly
· Sanitary sinter stone.
· SUS304 Ball valve & Gas quick connect.
· Allows to connect to 0² for wort oxygenation.
Valves and Piping
· SUS304 Sanitary fittings/valves/piping.
Brewhouse Electrical Control System
· Brewhouse, HLT, CLT & GT central control system.
· Controls for all VDF pumps.
· Temp gauges and switches to monitor steam heating.
Option:
HEATING METHOD
We offer all of the main heating methods which are:
1. Electrical
We recommend electrical heating for brewhouses up to 840L/7BBL as above this size you start drawing serious power. It would be better to consider other options, but we will happily scale to larger brewhouses and HLTs depending on your needs.
2. Direct-Fire
We recommend direct-fire heating for brewhouses from 600L/5BBL as this gives enough area for the firebox under the vessels to work efficiently.
3. Steam
We recommend this option for all size breweries if you are able to fit the costs in your budget and the equipment in your space. You get the best heating efficiencies and are able to utilize the steam in other areas of the brewery.
Get in touch
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